The average cost for a Hyundai Truck Tucson AWD (NX4) Thermal Management (EV/HEV) Replacement is between $71 - $131. Get an instant quote with our AI repair estimator.
Thermal management in electric vehicles (EVs) and hybrid electric vehicles (HEVs) refers to the system and processes used to regulate temperature within the vehicle's powertrain components. This system is crucial for maintaining optimal operating conditions, especially in components like the battery, electric motors, inverter, and other electronics. Proper thermal management ensures these components do not overheat, which can lead to reduced performance, efficiency losses, and potential damage. The system typically involves a combination of liquid cooling, heat exchangers, and ambient air cooling methods to efficiently dissipate and manage heat. Effective thermal management maximizes battery lifespan and performance while ensuring safety and reliability in both electric and hybrid vehicles.
When the thermal management system in an electric or hybrid vehicle fails or performs inadequately, several symptoms can become apparent. The most noticeable is a decrease in vehicle efficiency, as overheating can lead to higher energy consumption. You might also experience a reduction in power output or range, as the battery and electric motor struggle to operate at their peak due to excessive heat. In some cases, the vehicle might enter a protective 'limp mode' to prevent damage, significantly reducing its performance. Another symptom is frequent or early activation of cooling fans and systems, indicating that they are working harder than usual to maintain temperature. You might also hear unusual noises from the cooling components or experience unusual alerts or error messages on the vehicle's display, specifically those related to temperature warnings. If you notice any of these symptoms, it's crucial to have your vehicle's thermal management system inspected and repaired quickly.
Repairing a faulty thermal management system in an electric or hybrid vehicle should be considered urgent. Driving with a malfunctioning system can lead to significant damage to the battery and other critical components, resulting in costly repairs or even complete system failures. Overheating can compromise safety, reducing vehicle reliability and potentially leading to unexpected breakdowns. It is best to address thermal management issues as soon as symptoms are detected to prevent more severe problems and maintain optimal vehicle performance and safety.
The cost of repairing a thermal management system in an electric or hybrid vehicle can vary significantly based on the specific issue and vehicle model. Typically, repairs may range from $300 to $1,500 for more routine service work such as replacing a coolant pump or repairing sensors. However, if major components like the battery coolers or heat exchangers need replacement, costs can increase substantially, potentially reaching several thousand dollars. Always consult with a specialist for an accurate diagnosis and quote.
Dev Output
2024 Hyundai Truck Tucson AWD (NX4) L4-1.6L Turbo Hybrid - Thermal Management (EV/HEV) Costs
Parts: $79.00Labor: $81.00{ "partPrice": 79, "laborPrice": 81, "alldata_id": 65651, "alldata_vehicle_id": 65651, "title": "Thermal Management (EV/HEV)", "parts": { "qualifiers": [ { "name": "Cooling System", "qualifiers": [ { "name": "Expansion Tank", "part": [ { "name": "5 - With Plug In", "price": "89.34", "pricecode": "", "partnumber": "254R0CZ100" }, { "name": "5 - Without Plug In", "price": "62.85", "pricecode": "", "partnumber": "254R0CH000" } ] }, { "name": "Hoses", "part": [ { "name": "Inverter Outlet", "price": "0.00", "pricecode": "", "partnumber": "254V5P0500" }, { "name": "Pump To Line", "price": "53.77", "pricecode": "", "partnumber": "369603D920" }, { "name": "Tank To Line", "price": "80.81", "pricecode": "", "partnumber": "366933DAG0" }, { "name": "Tank To Pump", "price": "142.58", "pricecode": "", "partnumber": "369203D920" } ] }, { "name": "Radiator", "part": [ { "name": "6 - Radiator", "price": "225.37", "pricecode": "", "partnumber": "253E0P0000" } ] }, { "name": "Water Pump", "qualifiers": [ { "name": "With Plug In", "part": [ { "name": "8 - Front", "price": "222.98", "pricecode": "", "partnumber": "375W5P4500" } ], "qualifiers": [ { "name": "Rear", "part": [ { "name": "8 - From 9/16/21", "price": "410.24", "pricecode": "", "partnumber": "369103D921" } ] } ] }, { "name": "Without Plug In", "part": [ { "name": "8 - From 9/16/21", "price": "410.24", "pricecode": "", "partnumber": "369103D921" } ] } ] } ] }, { "name": "Blower Motor", "qualifiers": [ { "name": "Blower Motor", "part": [ { "name": "4 - Blower Motor", "price": "283.29", "pricecode": "", "partnumber": "37580P0000" } ] } ] } ] }, "labors": { "operations": [ { "operation": "Remove & Replace", "qualifiers": [ { "name": "Cooling System", "qualifiers": [ { "name": "Expansion Tank, R&R", "labor": { "skill": "B", "standardtime": "0.4", "warrantytime": "0.0" }, "qualifiers": [] }, { "name": "Hoses, R&R", "qualifiers": [ { "name": "Inverter To Reservoir", "labor": { "skill": "B", "standardtime": "0.3", "warrantytime": "0.0" }, "qualifiers": [] }, { "name": "Pump To Inverter Line", "labor": { "skill": "B", "standardtime": "0.6", "warrantytime": "0.0" }, "qualifiers": [] }, { "name": "Pump To Reservoir", "labor": { "skill": "B", "standardtime": "0.5", "warrantytime": "0.0" }, "qualifiers": [] } ] }, { "name": "Radiator, R&R", "labor": { "skill": "B", "standardtime": "3.5", "warrantytime": "0.0" }, "qualifiers": [] }, { "name": "Water Pump, R&R", "labor": { "skill": "B", "standardtime": "2.6", "warrantytime": "0.0" }, "qualifiers": [] } ] } ] } ] }, "year": 2024, "make": "Hyundai Truck", "model": "Tucson AWD (NX4)", "engine": "L4-1.6L Turbo Hybrid" }2024 Hyundai Truck Tucson AWD (NX4) L4-1.6L Turbo Plugin Hybrid - Thermal Management (EV/HEV) Costs
Parts: $73.00Labor: $64.00{ "partPrice": 73, "laborPrice": 64, "alldata_id": 65650, "alldata_vehicle_id": 65650, "title": "Thermal Management (EV/HEV)", "parts": { "qualifiers": [ { "name": "Cooling System", "qualifiers": [ { "name": "Expansion Tank", "part": [ { "name": "5 - With Plug In", "price": "89.34", "pricecode": "", "partnumber": "254R0CZ100" }, { "name": "5 - Without Plug In", "price": "62.85", "pricecode": "", "partnumber": "254R0CH000" } ] }, { "name": "Hoses", "part": [ { "name": "Inverter Outlet", "price": "0.00", "pricecode": "", "partnumber": "254V5P0500" }, { "name": "Pump To Line", "price": "53.77", "pricecode": "", "partnumber": "369603D920" }, { "name": "Tank To Line", "price": "80.81", "pricecode": "", "partnumber": "366933DAG0" }, { "name": "Tank To Pump", "price": "142.58", "pricecode": "", "partnumber": "369203D920" } ] }, { "name": "Radiator", "part": [ { "name": "6 - Radiator", "price": "225.37", "pricecode": "", "partnumber": "253E0P0000" } ] }, { "name": "Water Pump", "qualifiers": [ { "name": "With Plug In", "part": [ { "name": "8 - Front", "price": "222.98", "pricecode": "", "partnumber": "375W5P4500" } ], "qualifiers": [ { "name": "Rear", "part": [ { "name": "8 - From 9/16/21", "price": "410.24", "pricecode": "", "partnumber": "369103D921" } ] } ] }, { "name": "Without Plug In", "part": [ { "name": "8 - From 9/16/21", "price": "410.24", "pricecode": "", "partnumber": "369103D921" } ] } ] } ] }, { "name": "Blower Motor", "qualifiers": [ { "name": "Blower Motor", "part": [ { "name": "4 - Blower Motor", "price": "283.29", "pricecode": "", "partnumber": "37580P0000" } ] } ] } ] }, "labors": { "operations": [ { "operation": "Remove & Replace", "qualifiers": [ { "name": "Cooling System", "qualifiers": [ { "name": "Expansion Tank, R&R", "labor": { "skill": "B", "standardtime": "0.4", "warrantytime": "0.0" }, "qualifiers": [] }, { "name": "Hoses, R&R", "qualifiers": [ { "name": "Inverter To Reservoir", "labor": { "skill": "B", "standardtime": "0.3", "warrantytime": "0.0" }, "qualifiers": [] }, { "name": "Pump To Inverter Line", "labor": { "skill": "B", "standardtime": "0.6", "warrantytime": "0.0" }, "qualifiers": [] }, { "name": "Pump To Reservoir", "labor": { "skill": "B", "standardtime": "0.5", "warrantytime": "0.0" }, "qualifiers": [] } ] }, { "name": "Radiator, R&R", "labor": { "skill": "B", "standardtime": "3.5", "warrantytime": "0.0" }, "qualifiers": [] }, { "name": "Water Pump, R&R", "labor": { "skill": "B", "standardtime": "2.6", "warrantytime": "0.0" }, "qualifiers": [] } ] } ] } ] }, "year": 2024, "make": "Hyundai Truck", "model": "Tucson AWD (NX4)", "engine": "L4-1.6L Turbo Plugin Hybrid" }2023 Hyundai Truck Tucson AWD (NX4) L4-1.6L Turbo Hybrid - Thermal Management (EV/HEV) Costs
Parts: $64.00Labor: $1.00{ "partPrice": 64, "laborPrice": 1, "alldata_id": 65143, "alldata_vehicle_id": 65143, "title": "Thermal Management (EV/HEV)", "parts": { "qualifiers": [ { "name": "Cooling System", "qualifiers": [ { "name": "Expansion Tank", "part": [ { "name": "5 - With Plug In", "price": "89.34", "pricecode": "", "partnumber": "254R0CZ100" }, { "name": "5 - Without Plug In", "price": "62.85", "pricecode": "", "partnumber": "254R0CH000" } ] }, { "name": "Hoses", "part": [ { "name": "Pump To Line", "price": "53.77", "pricecode": "", "partnumber": "369603D920" }, { "name": "Tank To Line", "price": "80.81", "pricecode": "", "partnumber": "366933DAG0" }, { "name": "Tank To Pump", "price": "142.58", "pricecode": "", "partnumber": "369203D920" } ] }, { "name": "Radiator", "part": [ { "name": "6 - Radiator", "price": "225.37", "pricecode": "", "partnumber": "253E0P0000" } ] }, { "name": "Water Pump", "qualifiers": [ { "name": "With Plug In", "part": [ { "name": "8 - Front", "price": "222.98", "pricecode": "", "partnumber": "375W5P4500" } ], "qualifiers": [ { "name": "Rear", "part": [ { "name": "8 - From 9/16/21", "price": "410.24", "pricecode": "", "partnumber": "369103D921" } ] } ] }, { "name": "Without Plug In", "part": [ { "name": "8 - From 9/16/21", "price": "410.24", "pricecode": "", "partnumber": "369103D921" } ] } ] } ] }, { "name": "Blower Motor", "qualifiers": [ { "name": "Blower Motor", "part": [ { "name": "4 - Blower Motor", "price": "283.29", "pricecode": "", "partnumber": "37580P0000" } ] } ] } ] }, "labors": { "operations": [ { "operation": "Remove & Replace", "qualifiers": [ { "name": "Cooling System", "qualifiers": [ { "name": "Expansion Tank, R&R", "labor": { "skill": "B", "standardtime": "0.4", "warrantytime": "0.0" }, "qualifiers": [] }, { "name": "Hoses, R&R", "qualifiers": [ { "name": "Inverter To Reservoir", "labor": { "skill": "B", "standardtime": "0.3", "warrantytime": "0.0" }, "qualifiers": [] }, { "name": "Pump To Inverter Line", "labor": { "skill": "B", "standardtime": "0.6", "warrantytime": "0.0" }, "qualifiers": [] }, { "name": "Pump To Reservoir", "labor": { "skill": "B", "standardtime": "0.5", "warrantytime": "0.0" }, "qualifiers": [] } ] }, { "name": "Radiator, R&R", "labor": { "skill": "B", "standardtime": "3.5", "warrantytime": "0.0" }, "qualifiers": [] }, { "name": "Water Pump, R&R", "labor": { "skill": "B", "standardtime": "2.6", "warrantytime": "0.0" }, "qualifiers": [] } ] } ] } ] }, "year": 2023, "make": "Hyundai Truck", "model": "Tucson AWD (NX4)", "engine": "L4-1.6L Turbo Hybrid" }2023 Hyundai Truck Tucson AWD (NX4) L4-1.6L Turbo Plugin Hybrid - Thermal Management (EV/HEV) Costs
Parts: $71.00Labor: $18.00{ "partPrice": 71, "laborPrice": 18, "alldata_id": 65142, "alldata_vehicle_id": 65142, "title": "Thermal Management (EV/HEV)", "parts": { "qualifiers": [ { "name": "Cooling System", "qualifiers": [ { "name": "Expansion Tank", "part": [ { "name": "5 - With Plug In", "price": "89.34", "pricecode": "", "partnumber": "254R0CZ100" }, { "name": "5 - Without Plug In", "price": "62.85", "pricecode": "", "partnumber": "254R0CH000" } ] }, { "name": "Hoses", "part": [ { "name": "Pump To Line", "price": "53.77", "pricecode": "", "partnumber": "369603D920" }, { "name": "Tank To Line", "price": "80.81", "pricecode": "", "partnumber": "366933DAG0" }, { "name": "Tank To Pump", "price": "142.58", "pricecode": "", "partnumber": "369203D920" } ] }, { "name": "Radiator", "part": [ { "name": "6 - Radiator", "price": "225.37", "pricecode": "", "partnumber": "253E0P0000" } ] }, { "name": "Water Pump", "qualifiers": [ { "name": "With Plug In", "part": [ { "name": "8 - Front", "price": "222.98", "pricecode": "", "partnumber": "375W5P4500" } ], "qualifiers": [ { "name": "Rear", "part": [ { "name": "8 - From 9/16/21", "price": "410.24", "pricecode": "", "partnumber": "369103D921" } ] } ] }, { "name": "Without Plug In", "part": [ { "name": "8 - From 9/16/21", "price": "410.24", "pricecode": "", "partnumber": "369103D921" } ] } ] } ] }, { "name": "Blower Motor", "qualifiers": [ { "name": "Blower Motor", "part": [ { "name": "4 - Blower Motor", "price": "283.29", "pricecode": "", "partnumber": "37580P0000" } ] } ] } ] }, "labors": { "operations": [ { "operation": "Remove & Replace", "qualifiers": [ { "name": "Cooling System", "qualifiers": [ { "name": "Expansion Tank, R&R", "labor": { "skill": "B", "standardtime": "0.4", "warrantytime": "0.0" }, "qualifiers": [] }, { "name": "Hoses, R&R", "qualifiers": [ { "name": "Inverter To Reservoir", "labor": { "skill": "B", "standardtime": "0.3", "warrantytime": "0.0" }, "qualifiers": [] }, { "name": "Pump To Inverter Line", "labor": { "skill": "B", "standardtime": "0.6", "warrantytime": "0.0" }, "qualifiers": [] }, { "name": "Pump To Reservoir", "labor": { "skill": "B", "standardtime": "0.5", "warrantytime": "0.0" }, "qualifiers": [] } ] }, { "name": "Radiator, R&R", "labor": { "skill": "B", "standardtime": "3.5", "warrantytime": "0.0" }, "qualifiers": [] }, { "name": "Water Pump, R&R", "labor": { "skill": "B", "standardtime": "2.6", "warrantytime": "0.0" }, "qualifiers": [] } ] } ] } ] }, "year": 2023, "make": "Hyundai Truck", "model": "Tucson AWD (NX4)", "engine": "L4-1.6L Turbo Plugin Hybrid" }2022 Hyundai Truck Tucson AWD (NX4) L4-1.6L Turbo Hybrid - Thermal Management (EV/HEV) Costs
Parts: $10.00Labor: $28.00{ "partPrice": 10, "laborPrice": 28, "alldata_id": 62711, "alldata_vehicle_id": 62711, "title": "Thermal Management (EV/HEV)", "parts": { "qualifiers": [ { "name": "Cooling System", "qualifiers": [ { "name": "Expansion Tank", "part": [ { "name": "5 - With Plug In", "price": "62.85", "pricecode": "", "partnumber": "254R0P4600" }, { "name": "5 - Without Plug In", "price": "62.85", "pricecode": "", "partnumber": "254R0P4500" } ] }, { "name": "Hoses", "part": [ { "name": "Pump To Line", "price": "53.77", "pricecode": "", "partnumber": "369603D920" }, { "name": "Tank To Line", "price": "80.81", "pricecode": "", "partnumber": "366933DAG0" }, { "name": "Tank To Pump", "price": "142.58", "pricecode": "", "partnumber": "369203D920" } ] }, { "name": "Radiator", "part": [ { "name": "6 - Radiator", "price": "225.37", "pricecode": "", "partnumber": "253E0P0000" } ] }, { "name": "Water Pump", "qualifiers": [ { "name": "With Plug In", "part": [ { "name": "8 - Front", "price": "222.98", "pricecode": "", "partnumber": "375W5P4500" } ], "qualifiers": [ { "name": "Rear", "part": [ { "name": "8 - From 9/16/21", "price": "410.24", "pricecode": "", "partnumber": "369103D921" }, { "name": "8 - To 9/16/21", "price": "410.24", "pricecode": "", "partnumber": "369103D921" } ] } ] }, { "name": "Without Plug In", "part": [ { "name": "8 - From 9/16/21", "price": "410.24", "pricecode": "", "partnumber": "369103D921" }, { "name": "8 - To 9/16/21", "price": "410.24", "pricecode": "", "partnumber": "369103D921" } ] } ] } ] }, { "name": "Blower Motor", "qualifiers": [ { "name": "Blower Motor", "part": [ { "name": "4 - Blower Motor", "price": "283.29", "pricecode": "", "partnumber": "37580P0000" } ] } ] } ] }, "labors": { "operations": [ { "operation": "Remove & Replace", "qualifiers": [ { "name": "Cooling System", "qualifiers": [ { "name": "Expansion Tank, R&R", "labor": { "skill": "B", "standardtime": "0.4", "warrantytime": "0.0" }, "qualifiers": [] }, { "name": "Hoses, R&R", "qualifiers": [ { "name": "Inverter To Reservoir", "labor": { "skill": "B", "standardtime": "0.3", "warrantytime": "0.0" }, "qualifiers": [] }, { "name": "Pump To Inverter Line", "labor": { "skill": "B", "standardtime": "0.6", "warrantytime": "0.0" }, "qualifiers": [] }, { "name": "Pump To Reservoir", "labor": { "skill": "B", "standardtime": "0.5", "warrantytime": "0.0" }, "qualifiers": [] } ] }, { "name": "Radiator, R&R", "labor": { "skill": "B", "standardtime": "3.5", "warrantytime": "0.0" }, "qualifiers": [] }, { "name": "Water Pump, R&R", "labor": { "skill": "B", "standardtime": "2.6", "warrantytime": "0.0" }, "qualifiers": [] } ] } ] } ] }, "year": 2022, "make": "Hyundai Truck", "model": "Tucson AWD (NX4)", "engine": "L4-1.6L Turbo Hybrid" }2022 Hyundai Truck Tucson AWD (NX4) L4-1.6L Turbo Plugin Hybrid - Thermal Management (EV/HEV) Costs
Parts: $17.00Labor: $88.00{ "partPrice": 17, "laborPrice": 88, "alldata_id": 62712, "alldata_vehicle_id": 62712, "title": "Thermal Management (EV/HEV)", "parts": { "qualifiers": [ { "name": "Cooling System", "qualifiers": [ { "name": "Expansion Tank", "part": [ { "name": "5 - With Plug In", "price": "62.85", "pricecode": "", "partnumber": "254R0P4600" }, { "name": "5 - Without Plug In", "price": "62.85", "pricecode": "", "partnumber": "254R0P4500" } ] }, { "name": "Hoses", "part": [ { "name": "Pump To Line", "price": "53.77", "pricecode": "", "partnumber": "369603D920" }, { "name": "Tank To Line", "price": "80.81", "pricecode": "", "partnumber": "366933DAG0" }, { "name": "Tank To Pump", "price": "142.58", "pricecode": "", "partnumber": "369203D920" } ] }, { "name": "Radiator", "part": [ { "name": "6 - Radiator", "price": "225.37", "pricecode": "", "partnumber": "253E0P0000" } ] }, { "name": "Water Pump", "qualifiers": [ { "name": "With Plug In", "part": [ { "name": "8 - Front", "price": "222.98", "pricecode": "", "partnumber": "375W5P4500" } ], "qualifiers": [ { "name": "Rear", "part": [ { "name": "8 - From 9/16/21", "price": "410.24", "pricecode": "", "partnumber": "369103D921" }, { "name": "8 - To 9/16/21", "price": "410.24", "pricecode": "", "partnumber": "369103D921" } ] } ] }, { "name": "Without Plug In", "part": [ { "name": "8 - From 9/16/21", "price": "410.24", "pricecode": "", "partnumber": "369103D921" }, { "name": "8 - To 9/16/21", "price": "410.24", "pricecode": "", "partnumber": "369103D921" } ] } ] } ] }, { "name": "Blower Motor", "qualifiers": [ { "name": "Blower Motor", "part": [ { "name": "4 - Blower Motor", "price": "283.29", "pricecode": "", "partnumber": "37580P0000" } ] } ] } ] }, "labors": { "operations": [ { "operation": "Remove & Replace", "qualifiers": [ { "name": "Cooling System", "qualifiers": [ { "name": "Expansion Tank, R&R", "labor": { "skill": "B", "standardtime": "0.4", "warrantytime": "0.0" }, "qualifiers": [] }, { "name": "Hoses, R&R", "qualifiers": [ { "name": "Inverter To Reservoir", "labor": { "skill": "B", "standardtime": "0.3", "warrantytime": "0.0" }, "qualifiers": [] }, { "name": "Pump To Inverter Line", "labor": { "skill": "B", "standardtime": "0.6", "warrantytime": "0.0" }, "qualifiers": [] }, { "name": "Pump To Reservoir", "labor": { "skill": "B", "standardtime": "0.5", "warrantytime": "0.0" }, "qualifiers": [] } ] }, { "name": "Radiator, R&R", "labor": { "skill": "B", "standardtime": "3.5", "warrantytime": "0.0" }, "qualifiers": [] }, { "name": "Water Pump, R&R", "labor": { "skill": "B", "standardtime": "2.6", "warrantytime": "0.0" }, "qualifiers": [] } ] } ] } ] }, "year": 2022, "make": "Hyundai Truck", "model": "Tucson AWD (NX4)", "engine": "L4-1.6L Turbo Plugin Hybrid" }